Test Procedure
Air Pressure
To determine if the safety container would be able to
withstand the pressure if the aerosol can was accidentally discharged
or if a leak occurred, the safety container was pressure tested. The
vapor pressures of the propellant indicate the pressures that could be
present at a given temperature. If the aerosol canister is in an unpressurized
vehicle, the maximum additional pressure that the safety container would
be subjected to would be about 15 psi.
The end cap of the safety container was drilled and
tapped so a Schrader tire valve could be attached (figure
1). The container cap was attached and the container was pressurized
to 150 psi (figure 2). The loss of air pressure
in the container was recorded over 4 hours. None of the containers leaked
when the cap was tightly sealed.

Figure 1—A PVC safety container for bear
repellent spray. A Schrader tire valve has
been attached to the cap.

Figure 2—The PVC safety container was pressurized to
150 psi and monitored for 4 hours. So long as the container
was properly sealed, the pressure did not drop.
A test was conducted with the aerosol can inside the
safety container and the can's nozzle depressed (figure
3). The pressure was recorded, confirming that the pressure in the
system approximated the vapor pressure of the propellant at the indicated
temperature.

Figure 3—The PVC container was modified so the bear
repellent spray could be discharged inside the container.
Air Line Filter
The effectiveness of the filter system was evaluated
without sophisticated equipment. The aerosol can was placed inside the
safety container and the lid and valve were sealed. The aerosol can nozzle
was depressed, the inside of the safety container was pressurized, and
the nozzle was released. The needle valve installed between the Schrader
valve and the container was connected to a 10-micron filter. The needle
valve was opened and the contents of the safety container were passed
through the filter (figure 4). Aerosols typically
do not have many particles (less than 14%) smaller than 10 microns. The
gases downstream of the filter were smelled to detect the pepper aerosol.

Figure 4—One test used a filter to remove aerosol
particles after the bear repellent spray
was released inside the container.