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FPL sends historic legacy mahogany to help restore U.S. Capitol

March 18, 2021

WISCONSIN – On Wednesday, Jan. 6, 2021, the U.S. Capitol building was the target of an attack that left it ransacked and vandalized. The destruction was extensive, including many irreplaceable historical wooden artifacts and objects, including doors, intricate millwork, moldings, desks and podiums.

Portrait photo of a man
Dr. Robert Ross, supervisory research general engineer, Forest Products Laboratory. USDA Forest Service photo.

The historic preservation specialists with the Architect of the Capitol would need help to restore the building.

Enter Nathan Kamprath, U.S. Army DEVCOM and leader of a current joint project between the Department of Defense and Forest Products Laboratory. Recognizing the significance of the damage, Kamprath contacted FPL research engineer Robert Ross for assistance with the U.S. Capitol repair. He then connected Ross with Architect of the Capitol historic preservation specialists overseeing the restoration of the U.S. Capitol building.

Ross, who has worked at FPL for over 30 years, knew exactly what to do.

Tucked in a dark, remote storage stall in FPL’s basement, a stack of priceless historic mahogany lumber had been waiting since 1919 for seemingly just this moment. Ross and an FPL crew dug out the treasure in order to transfer 78 of the 11.9 inch-by-12-foot mahogany boards.

A shelf full of old lumber
Shelf 36 in FPL’s lumber storage unit where the legacy mahogany has waited for decades. USAD Forest Service by A. Androff,

Starting in June, this wood will be used to aid in the repair of the Capitol.

The 3,000-pound stack of lumber is incalculably valuable. Today, mahogany has protected international conservation status and the high-quality, clear old-growth mahogany originally used in the Capitol building is no longer available.

Man standing near planks of wood
Dr. Robert Ross standing in front of storage shelf 36 where the legacy mahogany has been housed for over a century. USDA Forest Service photo by Kathrine Drake.

Harvested sometime in the early 20th century, this stack is believed to be part of the materials used in FPL’s early work on the properties and performance characteristics of wood during World War I. Though the geographic origin of the wood (Philippines, South America or Africa) is uncertain, its journey can be traced through New York, before it found its home in Madison, Wisconsin.

FPL has a long history of helping the DoD. A technical report from 1919, “Warping of Aircraft Propellers,” points to evidence of this lumber being originally conscripted for propeller research. During WWI, propellers were shipped to France for use in Curtiss OX-5 airplanes. Because the cross-continental trek caused potentially dangerous moisture increases in wooden propellers, FPL conducted warping research at the request of the U.S. War and Navy Departments.

Stamps from old mahogany stash
The aged stamp on the stash of old mahogany planks says, “From L.T. Williams & Son, New York.” USDA Forest Service photo.

Stamps from planks of old mahogany
Aged stamps from the stash of old mahogany reads, “Forest Products Laboratory, U.S. Government, Madison, Wis., Via AM EX Prepaid.” Photo credits: A. Androff. USDA Forest Service photo.

Wood propellers (vintage photo)
Experimental propellers produced from seven different species of wood. USDA Forest Service photo via FPL archives.

“We cannot be 100% sure this sample of lumber was used in the study described in the 1919 report, but it is the same species combination, it fits with what the research the lab was doing at the time, and it’s been in the storage stalls since 1919. Though the records are not complete, the evidence for its original purpose is more than compelling,” Ross explained.

Old mahogany
FPL’s stack of legacy mahogany. USDA Forest Service photo by A. Androff.

Ross has been a part of several historically significant restoration projects over the years but when asked how he felt about being part of the U.S. Capitol reconstruction, he said, “It is truly a privilege and honor to take part in the restoration of one of the most important buildings in the United States. It’s at the center of our country and government. And I consider working on the U.S. Capitol the most important project I’ve ever worked on because it serves to rebuild the heart of our democracy.”

Old mahogany
FPL’s legacy mahogany stacked and waiting to be shipped to the U.S. Capitol building. USDA Forest Service photo by A. Androff.

FPL’s station director, Dr. Cynthia West agreed, “FPL has a long history of significant contributions to our nation since its establishment in 1910. During WWI we worked with the DoD to improve airplane construction and parts. We are proud to offer a piece of the laboratory’s history that was used in the defense of our country to now repair our U.S. Capitol Building, the seat of our democracy. Today our work has grown from these early roots as we advance research towards a sustainable future by developing renewable wood-based building solutions and new materials from wood.”  

In preparation for its 850-mile journey, FPL researchers tightly and meticulously bundled the mahogany stack in tarps. On Feb. 25, the lumber stack was loaded on a flatbed and left Madison, Wisconsin, for the Capitol. It arrived less than a week later.

Forklift

Flatbed truck
FPL’s legacy mahogany, wrapped and ready for its 850-mile journey to the Capitol, being loaded on a flatbed. USDA Forest Service photo by Lon Yeary.

Upon receipt of the shipment, Architect of the Capitol, J. Brett Blanton stated, “I’m humbled and so appreciative of the support from the United States Forest Service. The mahogany provided by USFS is invaluable and will be used by the Architect of the Capitol to restore historic millwork in our nation’s temple of democracy.”

Old mahogany
FPL legacy mahogany in storage since 1919. USDA Forest Service photo by A. Androff.

Traveling through more than a century of time and human tumult, FPL’s mahogany will begin its final transformation this summer. The AOC confirmed that their carpentry shop will start using the wood in early June to replace damaged wood fixtures and the doors that open to our democracy every day.

From a cursory glance, FPL’s legacy mahogany looks like a big pile of dusty boards. But if you were to get close enough, the lumber stack smells like sawdust and the momentous passage of time. Underneath the dust, a vibrancy of warmth and rich russet color seeps through. No matter how much time has passed, this wood is still alive with purpose. FPL is proud to offer the legacy of its past to heal the history of the U.S. Capitol’s present.

To find out more about the extraordinary contributions our researchers are making to the world of wood science, please visit the Forest Products Laboratory website.