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Battery-powered chainsaws reviewed for field use

August 28, 2023

A sawyer uses a battery-powered chainsaw to cut through a log while an electronic engineer stands by to measure sound levels.
Ted Etter, electronic engineer for the National Technology and Development Program, measures the sound levels of a battery-powered chainsaw by using a sound level meter while a sawyer makes a test cut through a log. Sound lever meters measure the decibels of sound produced from the machine, one of the many criteria that NTDP used to evaluate battery-powered chainsaws. USDA Forest Service photo by Damien Hoffman.

WASHINGTON, DC—Since the early days of the Forest Service, a key tool to delivering our mission has been the humble saw. Like most tools, the saw has been improved many times with changing technology. One recent evolution is the widespread availability of battery-powered chainsaws. But are these practical for Forest Service use, and what are their limitations? Fortunately for us, the National Technology and Development Program, located in Missoula, Montana, and San Dimas, California, is here to help us answer these questions.

The program evaluates technical work challenges and creates innovative, practical solutions that help make our employees and partners safer and our work more efficient. Recently, our National Saw Program manager turned to the program for assistance in evaluating battery-powered chainsaws. Program employees evaluated seven different battery-powered chain saws for cutting performance, battery performance, noise, safety, maintenance, user experience and other considerations.

When choosing which type of chainsaw to use for your crew or your next work assignment, consider:

Advantages Disadvantages
Easy to operate Limited by battery life
Effective at cutting Cost-prohibitive as well as impractical for prolonged use
Quieter, less vibration Weight is similar to or greater than similar-sized gas-powered saws
Easier to maintain and tune Temperature constraints for charging, operation and storage
No carburetor to maintain  
No fuel mixing  
No repetitive motion "pull-starting" required  

In other ways, including saw cleaning, chain sharpening and bar oil needs, battery- and gas-powered machines are similar. Sawyers should treat them in the same manner when it comes to use, training, safety and personal protective equipment. For all types of battery-powered chain saws, sawyers should be familiar with the saw’s manual or manuals (the battery/charging station may have a separate manual).

For more information, check out the program report here.

Many thanks to the program for this great work! Pete Duncan, National Saw Program manager, noted, “This evaluation takes the mystery out of battery-powered saws and allows for informed user decisions about whether a chainsaw of this type is best suited for work objectives.”

To submit a project proposal or find additional information about the National Technology and Development Program, visit its website or contact Director Keith Lannom at keith.lannom@usda.gov.